Executives want dashboards. EAM delivers them. Wrong metrics waste time. Right metrics drive decisions. Indian plants track utilisation 85%, but ignore repair cost trending 20% above budget. This covers 12 essential KPIs, dashboard design and alert thresholds.
Core Reliability KPIs
Availability: Uptime/total time (>95%). MTBF: Mean time between failures (>5000 hrs critical). MTTR: Mean time to repair (<4 hrs critical).
Maintenance Efficiency Metrics
PM compliance: Planned jobs completed on time (>98%). Maintenance cost/output: ₹/ton produced (<2% COGS). Work order backlog: Open jobs (<5% total).
Asset Utilisation Dashboard
OEE: Overall equipment effectiveness (>85%). Utilisation: Runtime/capacity (>80%). Idle time analysis by shift.
Cost Control Metrics
Reactive %: Breakdown jobs/total (<20%). Spares consumption: ₹/asset/month. Labour efficiency: Tech hours/billable.
Dashboard Design Principles
Executive: 6 KPIs, red/yellow/green. Manager: Asset drill-down. Technician: My open jobs. Mobile-first.
Smart Alert Thresholds
MTBF drops 20%: Yellow. Backlog >10 jobs: Red. Cost >budget 15%: Escalate.
EAM Dashboard Implementation
Live work order data. Historical trends 24 months. Export CAG/IFRS reports.